What is Hand Hydraulic Pallet Truck?
i-Lift AC series hydraulic hand pallet truck 2.5 ton / 3 ton, rubber coated handle comfortable even under extreme temperature conditions.
Fully sealed hydraulic unit housing. Single valve cartridge for easy maintenance. Powder coated chassis made of high grade steel.
A hand operated hydraulic pallet truck is a manually powered material handling tool used to lift and move palletized loads over short distances. It requires no battery or electric drive. The operator positions the forks beneath the pallet, pumps the handle to activate the hydraulic lifting system, and then manually pushes or pulls the truck to move the load.
Also commonly referred to as a hand hydraulic pallet truck, manual hydraulic pallet truck, or manual hydraulic pallet jack, this type of equipment is widely used in warehouses, loading areas, manufacturing facilities, retail stockrooms and distribution centers.
The hydraulic hand pallet jack has model AC25S, AC25L, AC30S, AC30L.This series AC is standard hand pallet truck type, pls check this if you need Heavy duty manual pallet truck.

Specifications of Hand Operated Pallet Jack
| i-Lift No. | 1112301 | 1112302 | 1112303 | 1112304 | |
| Model | AC25S | AC25L | AC30S | AC30L | |
| Capacity | kg(lb.) | 2500(5500) | 3000(6600) | ||
| Max.fork height | mm(in.) | 200 or 190(8 or 7.5) | |||
| Min.fork height | mm(in.) | 85 or 75(3.3 or 3) | |||
| Fork Length | mm(in.) | 1150(45.3) | 1220(48) | 1150(45.3) | 1220(48) |
| Fork overall width | mm(in.) | 540(21.3) | 680(27) | 540(21.3) | 680(27) |
| Individual fork width | mm(in.) | 160(6.3) | |||
| Front wheel | mm(in.) | 80*70 or 74*70(3.1*2.8or2.8*2.8), Nylon,Polyurethane | |||
| Steer wheels | mm(in.) | 200or180*50(8or7*2),Nylon,Polyurethane,Rubber | |||
| Net Weight | kg(lb.) | 75(165) | 78(171.6) | 78(171.6) | 81(178.2) |
As a pallet truck manufacturer( pallet jack manufacturer), i-Lift also have electric pallet truck, high lift scissor pallet truck, rough terrian pallet truck, hand pallet truck(hydraulic pallet truck), low profile pallet truck, stainless pallet truck, galvanized pallet truck, roll pallet truck, pallet truck with scale, skid lifter pallet truck, weighing pallet truck and so on.
When Should You Choose a Manual Hydraulic Pallet Jack?
Manual pallet trucks are typically suitable when:
- Pallets are moved over relatively short distances.
- Operating frequency is moderate.
- Charging and battery maintenance are not desired.
- Simple operation and low maintenance are priorities.
- The working area has firm, level floors.
For longer travel distances or frequent high-throughput material handling, an electric pallet truck may be more appropriate.
Safety Rules of Manual Hydraulic Pallet Truck
For safe operation of the manual hydraulic pallet truck trolley, please read all warning signs and instructions here and on the pallet truck prior to use.
Safety Rules
To avoid hazardous situations, you should obey the following rules:
1) Fall Hazard
- Do not use as a personnel lifting platform or step.
2) Tip-over Hazards
- Do not overload the machine.
- The machine can be only used on a firm, level surface.
- Do not use the machine on the condition of drop-offs, holes, bumps, debris, unstable surfaces or other possible hazardous conditions.
- The machine can be only used in the light environment of at least 50LUX.
3) Collision hazards
- Do not lift if the load is not properly centered on the forks. Check the “Diagram of correct centered load” on the manual for correct load center position.
- Check the work area for overhead obstruction or other possible hazards.
4) Bodily Injury Hazards
- Recommended operators to wear safety shoes and gloves.
- Do not put the hands and feet under the forks when using the machine.
5) Improper Use Hazard
- Never leave a machine unattended with a load.
6) Damaged Machine Hazards
- Do not use a damaged or malfunctioning machine.
- Conduct a thorough pre-operation inspection prior to each use.
- Be sure that all decals are in place and legible.
7) Lifting Hazard
- Use proper lifting techniques to load the machine.
FAQ of Hand Pallet Truck
1. Which fork width should I choose?
The correct fork width depends on the distance between the pallet openings.
The 540 mm overall fork width is suitable for narrower pallet openings, while the 680 mm version is designed for wider pallet configurations. Measure the internal pallet opening before selecting a model.
2. Should I choose 1,150 mm or 1,220 mm forks?
The 1,150 mm forks are commonly selected for standard European pallet-handling applications. The 1,220 mm forks provide additional support for deeper or wider pallet configurations.
The forks should support the load correctly without extending excessively beyond the pallet.
3. Which wheel material is available?
The AC Series can be supplied with nylon or polyurethane load wheels. Steering-wheel options include nylon, polyurethane and rubber.
Polyurethane wheels are generally preferred for quieter operation and floor protection. Nylon wheels are suitable for durable industrial use and offer low rolling resistance. The most suitable wheel depends on the floor condition, operating environment and noise requirements.
4. Can the AC Series be used with different pallet standards?
Yes, provided that the pallet openings are compatible with the selected fork width, fork length and minimum fork height.
Before ordering, please provide the pallet length, width, opening height and distance between the pallet openings. Our team can help confirm the correct configuration.
5. What applications is this hand pallet truck suitable for?
The AC Series is suitable for short-distance pallet movement in:
- Warehouses
- Distribution centers
- Manufacturing facilities
- Retail stockrooms
- Loading and unloading areas
- Packaging and assembly operations
It is designed for use on firm, level floors.
6. Can the pallet truck be used on uneven ground?
The standard AC Series should be operated on a firm and level surface. It should not be used around holes, severe bumps, drop-offs, loose debris or unstable ground.
For outdoor or uneven-surface applications, an all-terrain pallet truck may be more suitable.
7. Hand Pallet Truck, Pallet Jack or Hydraulic Trolley?
The terms hand pallet truck, pallet jack and pallet trolley are often used to describe similar manual pallet-handling equipment. “Pallet jack” is particularly common in the United States, while “hand pallet truck” and “hydraulic pallet truck” are widely used in international material-handling markets.
The i-Lift AC Series is a manually operated hydraulic model, so buyers may also refer to it as a hand operated pallet jack, hydraulic hand pallet truck, or manual hydraulic pallet truck trolley.
8. What maintenance does a manual pallet truck require?
Regular maintenance should include cleaning the truck, lubricating moving joints, checking the hydraulic unit, inspecting the wheels and rollers, tightening loose fasteners and checking the lowering mechanism.
The truck should be stored with the forks fully lowered and without a load.
9. Can i-Lift customize the pallet truck?
Custom requirements can be evaluated according to the order quantity and application. Available options may include fork dimensions, wheel materials, product color, branding, labels and packaging.
Please provide your pallet dimensions, load weight, operating environment and expected order quantity for evaluation.
10. What information is required for an accurate quotation?
Please provide:
- Required load capacity
- Pallet dimensions
- Required fork length and overall fork width
- Minimum pallet-entry height
- Preferred wheel material
- Order quantity
- Destination country or port
- OEM logo, color or packaging requirements
This information helps us recommend the correct model and calculate accurate pricing and shipping terms.










